Forum Activity for @Jeremy Rushane

Colin...

I'm panning everything I can! I find it addicting and meditative. I have only worked with dried fruit and solid centers and I am not up against the problem you are facing with your fragile berries.

Like I said before.... I am hand pouring 30kg batches of nuts or dried fruits and my build up time takes a little under an hour. Its a slow start trying to keep from getting doubles. but I don't try to fix all the doubles. I have kind of decided that 5% doubles is to be excepted. The nice thing is that doubles are larger and will remain on top of the product so you can always spot them.

I built my own panning room which I like to work in at about 50f - 55f (10c - 12c) It is basically a walk inrefrigeratorand makes all the difference in build up time. I framed the walls andceilingand insulated them with High density foam panels (the same type you would find in a walk in fridge or freezer... installed this normal home grade AC Unit and tricked the AC unit into pushing its cooling power much lower thanadvertised. I can get my panning room to about 38f (3c) in about a 40 mins. (too cold to work in even in a down jacket).

Spraying would save me that hour of standing over the pan if I could hook a sprayer up to sprayintermittently.

I would like to start a discussion with you on polishing. Are you getting a brilliant shine every time? Are you using a glazing compound of some sort? I can polish to a brilliant shine but sometimes it takes the product HOURS in the pan to get that shine. I have also polished in less than 30 minutes a few times. I would like to put our brains together and see if I can get this dialed into a science.

-Jeremy

Jeremy - may I ask what you are panning and how long it is taking you for a 30Kg batch please? I ask as I really don't know how long it should take and I wonder if my getting a larger pan could be a great idea. I suspect that it takes about the same time to pan 50Kg as it does to pan 15Kg which is why my pan yields. Thanks!

Colin

Really pleased to Jeremy. Where are you located?

Colin

Colin...

let me know what you find out. I also am in the same situation. I am panning about 30kg batches using a 50kg chocolate melter and hand pouring all of it.

Jeremy

I have a small pan for panning chocolate covered coffee beans. Building up by pouring choccolate takes forever and is a vast waste of time. It is also something of an art as if I go too fast I get "doubles" (where the product joins together). If I go too slow the chocolate seems to "starve" and becomes porous. I can't do a "continuous pour" as I need to stop & start a lot so as to avoid both doubles and "starvation" so I basically have to stand there for some hours as I build up.

I think that spraying could be an answer. The system needs to hold a decent amount of chocolate (min 20 liters pref 70 liters), be held at the right temperature, not make too much mess when the chocolate is atomised and probably be able to be controlled in appropriate "spurts" to give time for the product to harden between coats. It must be easy to clean too as I use several types of chocolate including chilli which has to be well cleaned out.

I have looked around for a while but have only found systems that are both large and costly (around US$35,000) with lots of pipes coming in from holding tanks. I am seeking something in the US$6,000 range max that is simple and easy to use. Selmi have a brilliant system BUT it relies on electronics from their own pan which is very expensive (around US$24,000). Besides - I already have my own 15Kg output pan (which cost me less than US$2,000 delivered).

I am in Australia but am pleased to buy from anywhere.

Any thoughts would be really welcome!

Thanks!

Colin

Dear Friends,

I have a personal request to all of you. We have applied for Chase small business grant for our cocoatown business. Chase is giving $250,000 grants to selected businesses. This will help us grow our business and help more customers to grow their business in turn.

For qualifying for the grant, we need to get 250 votes by June 30 ^th , 2012. Please vote for cocoatown and encourage your friends to vote too. Log in at www.missionsmallbusiness.com (you can log in with facebook account) and type in cocoatown in the business name. The whole process takes less than a minute but it will bring big results for our small business. I thank you for taking time to read this and voting.

Andal Balu

www.cocoatown.com

I use an electric blanket for the same purpose. $20.00 for the 'basic" model, "low", "med" and "high" settings. "med" works pretty good for around 34 C

thanks for sharing Clay. Interesting!

I am always interested in small, inexpensive multi-tasking tools for the home and professional confectionery kitchen. This is one I ran across the other day that I added to my shopping wish list.

For those of you with a Chocovision Rev 1 or 2 or ACMC, you know that the melting cycle of the tempering process can be quite lengthy. It's useful to pre-melt the chocolate before adding it to the bowl, but paying attention to process and getting it at the right temp at the right time can be time consuming.

That's where this little device - the Brd & Taylor Proofer - comes in handy.

Originally designed for proofing bread, it provides a small, portable, self-contained, temperature-controlled environment . Place a bowl of chocolate into the cavity (I read that a 5qt KitchenAid bowl fits handily), set the temp for 108-112F, and walk away.

It also works as a bread proofer (there's a water reservoir for humidity - when you're working with chocolate you obviously want it dry), plus you can use it as a yogurt maker. If you've got bottles of colored cocoa butter you want to keep melted at a precise temperature (that you can set) then this device will serve that purpose, too.

I can think of lots of places where I want to regulate temperature precisely (anywhere between 70 and 120F!) in an inexpensive portable device I can keep close at hand. For many people I can see this quickly becoming a kitchen staple.

Edward,

Molded shell? This is getting outside of my knowledge. You mean that I MAKE the shell, fill it with chocolate, drop in the fruit and then pan?

Sounds like an interesting direction to take! The fruit can vary in size substantially. Some are quite small and others quite large and the chocolate layer should be as thin as possible both for economics and for enjoyment. Maybe the panning process will collapse the shell around the fruit a bit like heat shrink wrapping? You have me thinking!

Colin

I mold a lot of chocolates. What about dropping the f.dried fruit into a molded shell, then panning it?

Hi Ramon,

Thanks for that. I am working with freeze-dried product so not a drop of water in the equation. Water makes chocolate seize so I avoid any sniff of it.

As you say the raspberries are made of many small pieces of fruit and as such are especially fragile.I do beleiev that and enrober will fix the proble as it is non-impact as opposed to a pan that bashes the heck out of the product.

Thanks for your thoughts

Colin

Colin,

As you know now, strawberries and raspberries...Two completely different animals!

They both will break apart, at different stages due to the water content. Raspberries are made of many little "capsules" holding juices. that is why you had better luck with strawberries (moremeaty). Have you tried dehydrating the fruits a little (not all the way), then working with them. I believe the more water you draw out of the fruit, the more stable and manageble they will become...

Good luck,

Thanks for the thought Jeremy. The moisture could be handled with appropriate filters. But the chocolate setting inside the spray head is a worry! I have researched spraying quite a bit and what is really needed as I understand it, is not so much a "spray" as a "stream" pushed out with compressed air. The spray itself, when it can work, is pretty messy and you geta chocolated coated room. However, that is second-hand and I am very much trying to learn.

In fact Selmi have a nice unit - but it runs on electronics that are buried in their pan which is not cost-justifyable for me.

Colin

colin....

i tried a spray gun from the hardware store. I thought it was going to be a brilliant idea. The problem is that the spray head is not heated so the chocolate mixed with the cold air under pressure sets up inside the spray head.

Plus... when compressing the air, you are introducing much unwanted moisture.

Bottom line...

It doesn't work...

-Jeremy

Thinking it through the spray would not have much capacity hence choc thickness for a decent load and it would also cool quickly so the chocolate would lose temper. Not sure how vital the latter is given that I'll pan anyway where the chocolate tempers due to agitation. Just thoughs. The reversible pump/auger could be important if I am changing chocolate? Dark/Milk/White? I have a domestic power supply but there are devices that "make" 3 phase power if needed I am told.

As you say, the option is inexpensive enough to try and discard if it doesn't work. I remember that the volume of chocolate can be regulated from very thin to relatively thick. Depending on what your needs it could take less than a minute per pan. That has to be faster (and less damaging) in volume than what you're doing now.

The FBM Prima comes with a reversible pump/auger as a standard feature. The reversible pump requires 3-phase power to operate. If you have single-phase power, the pump/auger only operates in the one direction. There is the option to make the pump/auger removable. This is not necessarily something you'd do every changeover, but it is a good part of maintenance.

Gee - you are an innovative man Clay! I wonder now if this could be my entry point. I believe that even if I can enrobe I will also need to pan to get that lovely round shape and thickness of chocolate. The spray option is cheap enough to try and discard if it's a problem. I have responded back to Giuseppe so let's see what he says.

I do wonder if there would be enough chocolate if I sprayed and if it would be a very slow process. Have to think on that!

You mentioned earlier about there being a reversal option on the Prima for an additional payment. Why would one want to reverse the process? Just so I understand!

Thanks again for your help

Colin

Colin:

I got the photo of the pieces you sent and I am waiting to hear back about whether or not they will fit. Some of the blueberries look like they might be a tad small. That said, an enrobing line is going to offer superior throughput over the modified panning you use when you consider that it's a two-step process (coat with tempered chocolate, then pan).

A quick Google search on "chocolate spray gun" returned this result from a US web site for Kerekes (bakedeco.com) for a device from Campbell Hausfeld for US$365. I've seen these in use in Europe so I am confident you can find them in 50Hz current suitable for Oz.

Thanks for the thought Edward. My pan is 15Kg (about 33lb) and although I have to do a deal less when doing the strawberries it's still about 8Kg - and indeed I want to buy a bigger pan to do a lot more. The pan at that size crashes the product down quite hard and it breaks and/or the chocolate breaks off and the product beneath starts to come away too. That is not the same issue on a very small pan.

I only temper the couverture to apply it to the first layer - the "quasi-enrobed" layer which is what I am trying to find a cure for. The final layer tempers itself with the movement of the chocoate - at least so I understand it. I'm learning REALLY fast!

I do like your thought on the a/c with the mask! I have tried that myself and I'm going to try again. Last time I didn't have a large enough pipe and the air didn't get through and it was not cold enough either (rated at 18 degrees C although it gets colder than that).

Now I am battling relative humidity too which seems to be a trade-off between temperature and R/H. Aaaahhhhh!!!! Needs to be low to get a decent polish on the panned product. I mention this as where I live the humidty is too high to take it into the hallway.

You are clearly an innovative person! Love your thinking!

Thanks for your help

Colin

What about spraying the fruit with choc/c.butter via an airgun to get a good coating on it, then panning it?

I have the D+R panning jobbie (K.Aid attachment) That I use all the time. I have a cheap air conditioner that I have rigged up with a "mask" and 4" dryer hose. I direct a stream of a/c air into the machine and have very short panning times. In the winter, I wheel the mixer+panning pan into the commercial hallway of my bldg, which is usually around +10-+15 celc. during the winter months.

The couverture doesn't need to be tempered, I keep mine in a large squeeze bottle in a pan of warm water, one good squirt every few minutes.........

Hi Clay,

You have emailed me too but I'll comment here in case it helps others too.

I think that the strawberries and raspberries will be OK on a belt - they are large enough but I will measure and respond.

You HAVE hit a nerve on the spraying process too as I'd like to be able to spray into my coating pan. But spraying units seem to be about $35,000! Is there a (MUCH) less costly way to you know?

Now you have me thinking about paint sraying systems from the hardware store. Wonder if that would work? Any thoughts please?

Thanks!

Colin

Colin:

It seems like the problem is to cover the fragile product with enough chocolate so that it survives the panning process. I don't know that it's possible to put the product on a conventional enrobing belt as the product seems like it would be so small it would fall through the belt.

I wonder if spraying chocolate will work?

You can spread the product to be covered on a sheet pan (shake), and then spray and coat. When the chocolate is set (moments), you can use a spatula to loosen the items from the tray and turn them over. Repeat the spraying/turning process until coated enough to withstand panning.

Does anyone have thoughts on "manually enrobing" product please?

I am panning freeze dried strawberries and I'd like to do raspberries and too and they are very fragile. Simply panning does not work - the fruit breaks up and it's a mess.

I have made a batch of the strawberries and they are sensational and I'd like to do the raspberries too. The way I did the strawberries was to temper some milk chocolate and pour the chocolate through the fruit while mixing it around. Then placing it all on trays. Then I pan the resultant product when the chocolate is hard. The "enrobing" takes AGES to do and is not really commercially viable (I sell it in markets). Also if I leave a spot "unenrobed" that breaks apart in the pan - messy messy.

The above does not work for the raspberries as they are even more fragile.

So I'd like to enrobe - but the eqipment is really costly (I have asked about machines in another forum so maybe I'll get some guideance there too).

So I am wondering if there is a better way that someone might know of please?

Thanks Guyz 'n Girlz!

Colin

So cool to hear Antonino! I too am considering three phase. I'm planning to use a three phase converter which plugs into single phase.

I'll be watching out for your post. Good luck with it all!

Colin

Machine just arrived, waiting for engineer to get my 3phase electricity up and running.

The Compatta is already in and it is a bomb!

Antonino! I am bursting to know how you went with your Unica Enrober! Do tell! Colin

How exciting Antonino! I will be VERY interested in your thoughts!

Colin

update!

my enrober Unica is finally arriving on monday, soon pics and review!!!

Breakdown is a breeze, I have two tempering machines and one enrober. Switching the enrober from one tempering machine to the other is a 15-minute job, tops. If you only had one tempering machine, an extra kettle would make it almost as easy to switch.

As far as service, anyone with a little bit of mechanical skills can easily service one of these units. No complex parts here!

On average, we do 180 pieces/hour on this machine.

Cheebs,

We do mainly molded bonbons but are looking to produce more enrobed. How has your Hilliard been for service? any problems. ALso how easy is it to break down and switch couvetures, really? We have not entertained the idea of a small scale enrober, simply because it seems as though it would take more time to setup and break down the machine than it would to have 2 people hand dip 1000pcs.

I haven't run across anyone near us with one in use to see in action.

-Christopher

Thanks Antonino. I would REALLY appreciate that!

Do you know when you will receive the systems?

Colin

Hi Colin,

i ordered a Unica 25kg and a Compatta 12kg.

i used to work in a shop many many years ago and we used to coat 100's of truffles in one go.

i just run them trough the enrobing belt and once on the other side, just "touch" them to give the "spiky hand rolled look.

Me and an assistant, we used to make few thousands of it in this way.

In my calculation, we could do about 5000 or more pieces a day depending on what and how we decide to do it.

Will keep posted!

Antonio, this I find REALLY interesting! Which FBM have you ordreed? And am I right in reading that you bought it as, as a result of your prior experiences, you deemed it to be straight-forward, fast to set up and easy to use?

Your tale of the 2000 truffles is a little of what I am a little concerned about. That I may not be able to do quantity.

I'd really like to hear how you go once it arrives and you use it please.

Thanks for that!

Colin

David, these are the things that worry me. I am semi-blind with this as I don't know enrobers and I have to imagine things that can be a problem. So your thoughts are really helpful. I do need something that is easy in all points including cleaning, set-up, no especially finicky bits such as you describe with the wax paper feed. And as there will be no-one to show me (although maybe I can find a set-up near me with a friendly owner) I'll needto be able to "get it" reasonably quickly.

Thanks!

Colin

Thanks for this Cheebs. I am indeed looking at the Hilliard 6 inch enrober. However it strikes me that it may be TOO small. I bought a small pan and a few months later it is too small for my increasing needs, although it was the right decision overall. I'll certainly take your thoughts on board although I'm leaning towards the Prima.

Colin

Just Continuing to my other reply that was cut off.

Hi Colin, i have an enrobing belt that runs with a Prefamac, and i must say that Andy is right. It takes time and put it together, and it take double the time to clean it!.
We have used once to try coating 2000 truffles in one shot and it was a disaster, we ended up doing it by hand...
Now we have ordered an FBM with dedicated enrobing belt: such belt, made by them, run in sync with the tempering machine, as all the other gadgets included (fan, cold/hot air blower, curtain etc..) on top of it it "warms up" so that the chocolate doesn't set on the wire belt and it can be taken a part to be washed in a dish washer! It runs out of the machine computer board so it should also be easy to use..
I will post more about it once the machine arrives.
Cheer
Antonino

If you want something REALLY small, try one of the HIlliard's Hand Coaters. I have one with a 3-inch belt and it has served me well for 3 years now. A LOT less expensive than any of the wheel or continuous machines, it's a perfect "starter" enrober.

Hi Colin, i have an enrobing belt that runs with a Prefamac, and i must say that Andy is right. It takes time and afford to put it together,

Thanks Andy! I'll certainly take that on board! A supplier here told me that installing one would cause me lots of problems and I'm not sure what he meant about that! Maybe I can indeed find someone local with one that I can visit. I am really interested in the Prima and I think there are a couple near me.

Colin

Enrobers are beasts with attitudes, haha! If you can visit any others with a machine I'd definitely recommend it. We have a Perfect enrober as our introduction to them and it takes quite some time to setup, attention to detail to run, and then a breakdown cycle. Go into your purchase eyes wide open and all that. :D

Thanks for this Clay. I do have your email too and will respond. I didn't know that you represented FBM. I can see that I need to read "The Chocolate Life" with a LOT more care!

Colin